Diode Laser – Laser Bars and Stacks

Micro-Optics for Laser Bars and Stacks – Efficient Beam Combining, Homogenization, and Reliable Scalability

Laser bars with high output power (up to several hundred watts per bar) are essential for high-performance industrial laser systems and efficient pump sources, particularly in applications with line-shaped pump geometries. Their key advantage lies in the shared substrate as well as the uniform cooling and electrical contacting of all emitters. This results in low current density per emitter, homogeneous current distribution, and overall high robustness in high-power operation.

At the same time, however, the effort required for collimation and beam shaping increases, for example in fiber coupling. This is ue to the comparatively lower beam quality in the slow axis, caused by the dense emitter arrangement. Precision micro-optics enable efficient beam combining, homogenization, and shaping of the beam fields. They ensure that performance, reliability, and production consistency remain stable even at high power levels.

Optical Requirements for Laser Bars and Stacks

Laser bars and stacks place particularly high demands on optical components due to their high power densities and complex emission geometries. Key factors include efficient beam conditioning, controlled intensity distribution, and stable performance in continuous operation.

The parallel emitter arrangement leads to anisotropic, inhomogeneous beam profiles that must be optically combined with high precision.
Low-loss collimation and coupling are required to efficiently combine and couple multiple emitters.
Targeted beam homogenization and beam shaping are necessary to ensure defined intensity distributions and reproducible processes.
Optics must withstand high power densities in continuous operation and maintain consistent parameters in volume production.
OUR SOLUTION

Precision Micro-Optics from INGENERIC for Laser Bars and Stacks

INGENERIC offers modular micro-optics and lens arrays for bundling, homogenizing, and efficiently coupling in diode laser bars and stacks. Our solutions are designed for high power densities, thermal durability, and serial reproducibility. Through precise shaping, optimized coatings, and robust assembly concepts, we ensure high collimation quality and coupling efficiency, as well as even intensity distributions – essential for powerful pump sources and industrial applications.

Optimized beam shaping for high focusability and maximum system efficiency

Precise FAC/SAC collimation through
sub-micrometer shape accuracy

Collimation solutions to reduce “smile” effects in laser bars

Precision FAC arrays for stack collimation

High-precision beam shaping components for matching the BPP of the slow and fast axis

Low optical losses due to high surface quality and precise geometries

Thermally and mechanically stable optics for continuous operation

High reproducibility for industrial volume applications

Get in Touch!

INGENERIC – Your Partner for Precision Optical Solutions

Do you have suggestions, specific requirements, or a concrete enquiry? We can help you select the right micro-optics for your application—from standard components to customised solutions. Please feel free to contact us for personal advice or an individual quotation.

We look forward to hearing from you!

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