INGENERIC beamPROP
Precision beam-shaping optics for high-power diode lasers
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Efficient beam shaping for asymmetric diode laser beams
The INGENERIC beamPROP is a beam transformation system (BTS) made of high-refractive-index glass, designed to specifically adjust the beam parameter product (BPP) of high-power diode lasers. As a precision-manufactured micro-optic array, the beamPROP transforms highly asymmetric laser bar beams into nearly symmetric beam profiles.
This beam transformation is a key prerequisite for the efficient downstream processing of the laser beam—for instance, in the fiber coupling of diode laser bars, free-space collimation, or dense wavelength beam combining (DWBC). By precisely matching the beam parameters of both axes, the beamPROP enables compact, high-performance, and reproducible optical system architectures.
Optimized beam quality and maximum coupling efficiency
Diode laser bars emit beams with widely differing divergence in the fast and slow axes. This asymmetry significantly limits the efficiency of downstream optics. Acting as a beam transformation system, the beamPROP specifically compensates for these differences, laying the foundation for significantly improved beam quality and coupling efficiency.
Technical Highlights:
Matching of the beam parameter product (BPP)
High coupling efficiency
Minimized transition and dead zones
Compact system integration
Minimized aberrations & low residual divergence
High optical efficiency
Stable performance during continuous operation
High design flexibility
Reproducible beam transformation
Overview of our beamPROP components
Choose from our standard products or contact us for a customized solution.
| Number of emitters | WEmax | PE (mm) | NA Slow-axis | NA Fast-axis | CT (mm) | L (mm) | H (mm) | |
|---|---|---|---|---|---|---|---|---|
| Wavelength 400-500 nm | ||||||||
| BProp-A-400 | 25 | 0.20 | 0.40 | < 0.07 | 0.5 | 1.46 | tbd | > 0.7 |
| Wavelength 780-1080 nm | ||||||||
| BProp-A-200** | 47 | 0.10 | 0.20 | < 0.06 | 0.4 | 1.4 | tbd | > 0.7 |
| BProp-A-400* | 25 | 0.20 | 0.40 | < 0.07 | 0.5 | 1.5 | tbd | > 0.7 |
| BProp-A-500* | 19 | 0.20 | 0.50 | < 0.10 | 0.6 | 1.9 | tbd | > 0.7 |
| Wavelength 1000-1300 nm | ||||||||
| BProp-A-500 | 19 | 0.20 | 0.50 | < 0.10 | 0.6 | 1.91 | tbd | > 0.7 |
| Wavelength 1250-1750 nm | ||||||||
| BProp-A-500 | 19 | 0.2 | 0.50 | < 0.10 | 0.6 | 1.92 | tbd | > 0.7 |
| Wavelength 1700-1970 nm | ||||||||
| BProp-A-500 | 19 | 0.2 | 0.50 | < 0.10 | 0.6 | 1.93 | tbd | > 0.7 |
NE: Number of emitters
WE max : Maximum width of emitters
PE: Pitch of emitters
NA SA: Numerical aperture of slow-axis
NA FA: Numerical aperture of fast-axis
CT: Center Thickness
L: Length
H: Height (Height Bottom Tab = 0.5 mm)
W: Width
EFL FAC : Effective focal length of FAC
TX: Transmission > 98%
All wavelengths available for all kind of pitches – upon request.
**Test example: 978 nm; 100µm emitter width; FA-divergence = 67° (1/e²); FAC07-300; 90% power enclosure.
**Test example: 940 nm; 100µm emitter width; FA-divergence = 43° (1/e²); FAC06-150; 90% power enclosure.
Our beamPROP modules at a glance
Choose from our standard products or contact us for a customized solution.
| Number of emitters | WEmax | PE (mm) | NA Slow-axis | EFL FAC [mm] | W (mm) | L (mm) *** | H (mm) | |
|---|---|---|---|---|---|---|---|---|
| Wavelength 400-500 nm | ||||||||
| BProp-M-300-400 | 25 | 0.20 | 0.40 | < 0.07 | 0.30 | 2.10 | 12.0 | 1.20 |
| Wavelength 780-1080 nm | ||||||||
| BProp-M-150-200 | 47 | 0.10 | 0.20 | < 0.06 | 0.15 | 2.00 | 12.0 | 1.20 |
| BProp-M-300-400 | 25 | 0.20 | 0.40 | < 0.07 | 0.30 | 2.10 | 12.0 | 1.20 |
| BProp-M-300-500 | 19 | 0.20 | 0.50 | < 0.10 | 0.30 | 2.50 | 12.0 | 1.20 |
| Wavelength 1000-1300 nm | ||||||||
| BProp-M-300-500 | 19 | 0.20 | 0.50 | < 0.10 | 0.30 | 2.50 | 12.0 | 1.20 |
| Wavelength 1250-1750 nm | ||||||||
| BProp-M-300-500 | 19 | 0.20 | 0.50 | < 0.10 | 0.30 | 2.50 | 12.0 | 1.20 |
| Wavelength 1700-1970 nm | ||||||||
| BProp-M-300-500 | 19 | 0.20 | 0.50 | < 0.10 | 0.30 | 2.50 | 12.0 | 1.20 |
All wavelengths available for all kind of pitches – upon request.
Support, Length and Height can be customized for components upon request:
Standard height of Support: 0.5mm, others possible as custom solution (0.5-1.5mm)
***L=12mm preferred, 6-14mm possible upon request
Diverse options for different laser architectures
INGENERIC beamPROPs (BTS) are available in various versions:
- beamPROP as a standalone component (Single BTS)
For compact laser sources and applications where the beam transformation is integrated as a separate optical element. - beamPROP arrays for laser bars and multi-emitter systems
Specifically designed for the beam transformation of high-power laser bars and multi-channel diode laser architectures. - Pre-assembled beamPROP modules
Precisely aligned, ready-to-mount units for simplified integration into industrial laser systems. - Combined optical modules consisting of FAC, SAC, and beamPROP
Compact assemblies that combine fast-axis collimation, slow-axis collimation, and beam transformation in a pre-assembled module.
Isothermal Precision Glass Molding
Our manufacturing process offers numerous advantages:
Wafer-scale optics manufacturing for high volumes and cost-efficiency
Extremely tight manufacturing tolerances for precise optical properties
Precision molding for high geometric accuracy and uniformity
In-mold compression molding for high reproducibility of the optical shape
In-house metrology for inspecting optical and geometric properties
Automated assembly processes for reproducible optical alignment
Thermally stable optical glasses with low absorption
Great geometric freedom for custom designs
The result is micro-optics and lens arrays that offer series-production quality, stability, and excellent reproducibility.
Additional Services:
Customized BTS design
Optimized coatings
Pre-assembled and pre-adjusted modules
System integration and modularity
Suitability for automated assembly processes
Support from development to serial production
Quality
Reliable quality for consistent series performance.
We maintain a rigorous quality management system. Both the optics and the modules are characterized during the manufacturing process. By performing measurements within the beam path, we ensure that no deviations occur regarding the modules’ subsequent application.
Combined with our reliable manufacturing technology, this enables us to guarantee beam-shaping arrays with outstanding coupling characteristics.
Frequently Asked Questions – FAQs
Why micro-optics made of high-quality glass?
- Exceptional thermal and mechanical stability
- Significantly lower absorption, resulting in longer service life
- Excellent shape fidelity, even at high power levels
- Consistent optical performance throughout the entire operating lifetime
- High surface quality without the need for polishing
- Excellent suitability for high-volume production: precision glass molding delivers identical optics in large quantities at cost-effective production rates
- Molded glass optics are highly resistant to heat and laser power
- Precision molding enables complex optical surfaces with a high degree of accuracy
How is the price for INGENERIC products calculated?
Customer-specific products/custom-made products: For our manufacturing process, precision molding, we need a tool (or several molds/inserts in series production), which incurs one-off initial costs. Product prices are calculated depending on quantity. The higher the number of pieces, the cheaper the unit price. The development costs depend on the complexity and size of the shapes. Smaller shapes can often be realized more cost-effectively, especially in the prototype or sample phase.In the phase up to series production, product prices can often be reduced through scaling. The one-time development costs also cover maintenance and replacement (if necessary).
What advantages does automated assembly offer?
Furthermore, assembly and packaging take place in a clean environment. The packaging is designed to be suitable for automated parts removal.
Get in Touch!
INGENERIC – Your Partner for Precision Optical Solutions
Do you have suggestions, specific requirements, or a concrete enquiry? We can help you select the right micro-optics for your application—from standard components to customised solutions. Please feel free to contact us for personal advice or an individual quotation.
We look forward to hearing from you!
